DENIM CUTTER DC90

Machine Model: Denim Cutter [DC90]
Machine Name: A conveyorized cutting table efficiently moves material from the spreading table to the cutter and then moves cut parts onto the bundling area
Application Range: Industries that handle textiles and technical textiles (garments, technical textile, automotive industry, furniture(chair/sofa), defense industry, tent/canvas industry, medical industry, all industries with composite materials.
Material Use: Knit, Woven, Denim, Non-Woven, Coated Fabrics, Composite Materials, PU/PVC Materials Laminated Fabrics
Fabric Width: 000 cm
Cutting Window: 180 cm
Cutting Height: Cutting height up to 90 mm compressed. [Marker height may vary depending on fabric type and gsm]
Cutting Mode: Byte by Byte Cutting
Machine Speed: 80 mt/min max
Knife: Intelligent Knife System
Servo Motors: CMZ AC Servo from Italy
4 Axis (X, Y, Z, and C)

Y Motor: 1.7 Nm 6000 Rpm 1 kW
Z Motor: 1.7 Nm 6000 Rpm 1 kW
X Motor: 7 Nm 5500 Rpm 4 kW
C Motor: 1.7 Nm 6000 Rpm 1 kW

PROCESS AND FUNCTIONS

√ All-In-One desktop
√ Compatible with all CAD Systems
√ Monitoring of all parameters on display
√ Files can be controlled on display before cutting
√ Possible cutting sequence change for optimization
√ Selecting patterns which are not to be cut before starting and bypass them during cutting
√ Detecting the crosness of the spreaded fabric by laser and cutting it with the same cross angle. (Crosswise Displacable)
√ Possibility to manage, convert and transform all kind of notches (normal, V notch and fly notch).
√ When patterns do not fit within marker, operator may change the scale of patterns
√ Operator may adjust the bite length
√ Easily stores cutting setup files for quick retrieval to accelerate future cut jobs.
√ If preferred the knife does not pass through the cutted adjacent lines twice (no overcut)
√ Blade monitoring system observes the abrasion of the blade and stops the machine automatically when It needs to be replaced
√ Ability to change the Radius of patterns at corners
√ Resume cutting by Hibernation if ıt is being disturbed
√ Able to increase efficiency by adjusting speed ramps up/down according to fabric type
√ Different Cutting Options (Crosswise Cutting, One Way Cutting, Mixed Cutting, Symmetry
Cutting, Tubular Cutting, Clockwise/Anticlockwise Cutting)
√ Intelligent Reporting System. Delivering hard data for analysing cutter activity and production.
Graphical report is also included
√ Virtual intelligent knife
√ Marker edit page
√ File Cutting options (Single File/Multiple File/Parallel File)
√ Maintenance Page

Blower System
√ Hold material firmly in place during the cutting process delivering cut parts that are accurate ply to ply
√ The most powerful and economical blower system in its class
√ Parameter driven stepless adjustable vaccum
√ Filter for vacuum turbine
√ Integrated silencer for exhaust

Fully Automatic Parametrically Adjustable Head Lubrication System

Zero Buffer Function
√ 1 mm reduction in buffer is at least equivalent to a 1 % gain in material.

Intelligent Knife
√ Senses deflection of the knife caused by cutting difficult materials or high-ply spreads and changes the
knife angle to compensate for this deflection. this results in more accurately cut parts and makes it
possible to nest parts closer together to achieve oustanding material utilization

Automatic Drill In Front Of The Cutting Head
√ Optionally Single or Dual Drill
√ Optionally Warm or Cold Drill

Plastic Foil Covering Blind (Resealer)
√ To avoid vacuum losses by arising cutting gaps
√ Plastic foil unwinding device with unrolling bars and cones
√ 2 rollers on each side of the off-load conveyor for fixing of foil on the conveyor

Well Designed Hardware
√ Assembled from reliable components that are procured from reliable suppliers
√ Motion controller , 4 axis (X, Y, Z and C axis)
√ Controlled by CMZ ac brushless servo motors
√ Reversible bristle conveyer
√ X and Y axis driven by Straight-Toothed Rack and Pinion

Bristle And Knife Re-Sharpening
√ Long lasting bristle allows knife to penetrate without damage
√ Automatic adjustable (According to Fabric and ply height) ensures sharpening at the right time and gives the possibility to achieve a high quality cut

Keypad
√ User friendly keypad controls many machine functions at the cutter
√ Software screens and operating manuals available in Turkish, English and other foreign language if required

Bundling Area
√ Sorting conveyor with clearing zone, approx. 1625 mm length

Footprint Of Denim Cutter

A B C D
CUTTING WINDOW
1600 2042 2415 1800
1700 2142 2515 1800
1800 2242 2615 1800
1900 2342 2715 1800
2000 2442 2815 1800
2100 2542 2915 1800
2200 2642 3015 1800
2300 2742 3115 1800
2400 2842 3215 1800

TECHNICAL PARAMETERS
CUTTING HEIGHT 90 mm
CUTTING SPEED 80 m/min.
VACUUM POWER 18 kW
INSTALLED POWER 24 kW
NOISE < 80 dBA
FABRIC CUTTING WIDTH (A) 1600-2400
CUTTING WINDOW (D) 1800
Average Power Consumption 14-16 kW

OPTIONAL FEATURES

LATERAL TRAVEL KIT

Enables cutter to move between multiple spreading tables

VORTEX KNIFE COOLER

Designed to Cool the knife with a Vorteks Tube to reduce fusing
with beetwen plies when cutting synthetic fabrics such as polyester,
lycra, elastane, lining, imitation leather and adhesive materials, etc.

DUAL DRILL

Secondary Drill unit used in applications where multiple drill sizes
are required. For Example; there are 2 different hole diameters in the
automotive industry.
Solid and hollow drill sizes are available and can be replaced in seconds.

SINGLE DRILL (COLD)

Automatic cold drill option for Marking and hole boring

WARM DRILL

Automatic warm drill option for Marking

*SERKON MAKINA reserves the right to change these technical data with equivalents without prior notice.