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Open Width Knitted Fabric Inspection Machine

Inspection machines are used for reviewing and testing of fabrics in order to detect and eventually register weave faults, stains or mechanical faults. To facilitate review of fabrics the machine have a backlighted screen with glass surface the fabric goes above. The fabric can be winded and rewinded and they also allow to measure length of fabric which went through the machine. Inspection machines are used in production companies, where high quality of the finished product force an additional quality control of fabrics before cutting them.

SPECIALLY DESIGNED FOR REWIEVING, REWINDING AND LENGTH MEASUREMENT OF LYCRA BLENDED KNITTED FABRICS INCLUDING WITH FLAD FOLDED & TENSION CONTROL UNIT

Product Description

TECHNICAL FEATURES

√ Has upper UV lighting from the top & lower illumination panel (white fluorescent light) including with measuring device
√ Inspection glass made of natural glass prevents from static charges induction during rewinding
√ Provides easy operation with photocell stop when the end of the fabric is reached
√ Edge alignment photocells to keep fabrics rolled up with even edge
√ Automatic tension control for accurate fabric winding
√ System of reels with helix-shaped spirals continuously prevents from ruffling and rolling of fabric during rewinding
and assures fabric straightening
√ Easy and ergonomic usage – all control switches are in front of the operator
√ Precise measurement of fabric length due to large reels equipped with an electronic encoder, which are turning
together with reviewed fabric

OPERATING MODES

√ ROLL TO ROLL
√ FLAT FOLD TO FLAT FOLD
√ ROLL TO FLAT FOLD
√ FLAT FOLD TO ROLL

OPTIONAL FEATURES
OPTION 1: MANUAL COMPUTURIZED DATA COLLECTION AND ANALYSIS SYSTEM

√ Computerized, integrated barcode system for registration of type and position of fabric faults noticed during
fabric inspection process, allowing to create and print stickers with reports containing error list and error statistics
√ Fabric weighting system in connection with fabric length measurement system allows to register real weight
(grammature) of inspected fabric

ELECTRONIC REGISTRATION SYSTEM FOR FABRIC FAULTS WITH PRINTER AND LCD PANEL

Extremely useful optional feature of Serkon inspection machines is an electronic registration and reporting system for fabric faults and technological problems with printer. Precise control of length and weight of reviewed fabric rolls allows to verify their parameters efficiently and properties declared by fabric suppliers what results in significant financial benefits and elimination of loss in case if some faults or problems were registered. The operation of this system is based on an easy to use key panel with LCD screen which is displaying current measurement of fabric length and if the weighting system is available, also fabric roll’s weight. Software of the system allows to define up to 99 types of faults/problems. After the operator locates a fault, he has only to stop the rewinding by releasing button and has to press one button on the panel responsible for error registration, followed by previously defined code of the error. The information about selected type of fault and its position is automatically registered. After a review is finished the report, consisting of the main label and error report labels is being printed, which lists types and positions of all registered errors. If during fabric inspection more than 25 errors will be registered, they’ll be printed on an additional label. Maximum amount of errors possible to be registered for one roll is 40. Main label contains technological and production information defined by the user, measured length, weight of roll and barcode allowing to identify the roll with information about measured length and weight. Main label fields – header and eight lines below – can be freely modified by the user and 20 labels can be stored in memory as label templates, which will be easily accessible and if necessary promptly modified or adjusted to current needs.

DYNAMIC AND SPECIFIC REPORTS FOR EACH COMPANY

√ After quality control, Exclusive Quality Reports can be printed out
√ Barcodes can be easily generated and apply the check fabrics
√ Screen Reports can contain data from your ERP system
√ Thus, a complex report including supplier information can be designed

Technical Properties

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